Anyone in the manufacturing industry understands how utilizing tools leads to high-quality and efficient production. However, the puzzle comes when handling the data linked with tooling. Therefore, manufacturers in today’s industry are embracing Tool Data Management Systems to restructure operations and boost overall productivity.
TDM enables companies to securely capture, store, share, and organize tool data all through the lifecycle of the product. This system includes modules that can manage data such as bills of materials, engineering drawings and specifications, product configuration, and changing management. TDM can also be merged with CAD, ERP, and PLM tools.
Here is how the efficiency of your manufacturing company improves when you implement TDM systems:
Standardization
TDM systems give room for tool standardization across numerous workstations, factories, and machines. Job operations eventually access the best tooling information with ease. Tooling information includes feed rate, cutting speed, and tool dimensions. There are lower possibilities of error and downtime caused by incompatible or incorrect tooling. Downtime occurs when repairs or replacement of tools occurs; hence the need to utilize TDM systems since the identification of root problems is quick, and the proper action is taken.
Traceability
Full traceability of tooling calibration, maintenance, and usage is possible. The information within the TDM system guarantees compliance with expected regulations and quality standards. The information enables tracking of tool performance and longevity. The system reduces the possibility of scrap or rework when tools fail and can facilitate faster troubleshooting. Real and immediate action results in appropriate maintenance, such as servicing or replacing tools. Hence longer tool life and fewer failures.
Optimization
When data is stored and analyzed in terms of tool performance and use, TDM systems can pinpoint opportunities for improvement and identify underutilized tools. The TDM Systems can offer cutting parameters or other tools to optimize tool life or minimize machining time. Optimization causes lower costs on tooling, minimized scrap rates, and quick cycle times. When tools are efficient and effective, there is increased productivity.
Integration
Other manufacturing systems, such as ERP, quality control, and machine monitoring systems, can be integrated with TDM. This integration offers a broad view of manufacturing processes and provides accurate real-time data for better decision-making. Since the manual collection of data reduces, data accuracy improves.
Identifying features that best support the company’s needs is the first step to integrating manufacturing systems that manage your data. Data requirements guide you on which design will meet those needs. Hence, factors such as security features, scalability, customization options, and support services will also be key elements to consider. Integrating TDM systems is an endless process that needs continuous improvement. You must conduct regular reviews of the TDM to ensure it meets the business needs or if any adjustments are required.
Conclusion
Manufacturers gain a competitive edge and improve operations when they implement TDM. Integrating the system in manufacturing brings multiple benefits, such as better product quality, improved data accuracy, improved efficiency of tools, and lower tooling costs. Furthermore, TDM allows for better team cooperation, streamlining processes, and reduced time-to-market. So this should be your reason to implement TDM systems in your company today.
